Services
From a single source.
For one goal: your success.
However you need to advance your automation or measurement technology: our team of developers from Hofheim am Taunus is at your side. You can count on our experience and know-how in every project phase and for the most diverse requirements. We plan, develop, manage and realise your project exactly according to your ideas. Down-to-earth and friendly in our collaoration, innovative and convincing in the result.
01
Automation
Quality assurance throughout the entire process
We accompany you from the planning to the commissioning of your automated plant. In doing so, we meet the high demands of every customer from the pharmaceutical and food industries. The quality of your production processes is ensured and documented in compliance with the GAMP 5 guidelines.
Project planning
What special automation requirements does your project have? Which hardware and software components fit into your plant and your company? Even the planning ensures success. With our professional project planning and documentation according to GAMP 5, you start from the best place.
Programming
Demand-oriented, user-friendly, future-proof: for you, we rely on proven control technology from major manufacturers and also program independent software solutions:
- PLC programming (Siemens Step 7 Classic / TIA Portal on S7-400 / 1200 / 1500, Beckhoff, Allen Bradley, Schneider Electric, Turck, Wago)
- Interfaces (OPC, Profinet, Profibus, Modbus TCP / RTU, Foundation Fieldbus)
- PAS-X MES Integration: Tailored solutions for pharmaceutical production that enable digital control, monitoring, and optimization of processes. The Plug & Produce technology allows seamless integration into your Manufacturing Execution System, ensuring maximum flexibility and efficiency
- Process visualization according to style guide (SIMATIC WinCC flexible 2008 / V7.x / Comfort / Advanced / Professional, Aveva InTouch HMI Wonderware)
- Data security: Audit Trail 21 CFR Part 11
- Individual HMI components and stand-alone applications based on the .NET framework, e.g. sophisticated graphical data evaluation and storage
Electrical planning
Creating detailed circuit diagrams and visualising enclosures in 3D – we plan your electrical system just for you. We use the usual industry programs and developer tools (EPLAN P8 / Pro Panel / Fluid / 5.7 / Harness proD, AutoCAD) and are also proficient in older versions. In this way, we manufacture CE and UL certified control cabinets for satisfied customers worldwide.
Switch cabinet construction
We develop and build your control cabinet exactly as you need it. Of course, we take into account all current directives and their corresponding standards and also adapt to special requirements, whether UL , CE or ATEX applications. By the way, as we produce everything ourselves, we’re incredibly flexible so changes can be made at short notice and without complications.
Installation, commissioning and maintenance
Whether you need updates, want to put a system into operation or need to carry out modifications and maintenance work: our service team will take care of it – reliably and worldwide. In this way, we fix faults quickly and ensure that downtimes are avoided, your system functions smoothly and remains in use for a long time.
02
R&D Metrology
Your development project is our challenge
At iocto, we drive innovation. We develop customised solutions, experiment, test, make good things even better or break new ground. All for more performance, safety and longevity of your application.
Prototype development
- Evaluation of measurement and process principles
- Prototype development and production
- Test and simulation
- Innovations such as Pharma 4.0, machine learning algorithms
- Integration of modern interfaces for “Plug and Produce” via OPC-UA, MES integration, PAS-X, PROFINET, PROFIBUS
- Assured quality of the development process through ISO 9001
- Testing and documentation for certifications such as CE, UL, GAMP5, EN61010
- Compliance with 21 CFR Part 11 (Audit Trail, Electronic Signatures)
Product development
- Circuit diagrams and board layouts
- Construction of housings and components
- Software development for PC and embedded
- Complex user interfaces
- Hardware-based programming for real-time measurements
Lifecycle Management
- Obsolescence management using modern software
- Continuous improvement
- Feedback loop: Service, production, customer, end customer
- Fast implementation of customer-specific variants
- On-Site Support
03
Production
Everything from a single source: Production
We put together your complete package and supply you with measurement technology completely from one source. Starting with specific product development through production and calibration to our guaranteed services. Your advantages with iocto:
- Mechatronic assemblies, devices and systems
- Prototypes, single pieces, small series and medium series sizes, from 1-10.000 pieces
- Qualified team
- Modern ERP system with traceability of components
- Quality management according to ISO 9001
- 5S workplace design
- Own tools in software and hardware
- Longstanding cooperation with reliable partners
04
Calibration laboratory
Definitely the right setting: Calibration
Our team in the laboratory tests your equipment and takes over the Calibration. For this purpose we are accredited according to DIN EN ISO/IEC 17025. for the measurands temperature and pressure.
Accredited calibration
Precision is the key to success!
The iocto calibration laboratory is accredited by the German Accreditation Body (DAkkS) according to DIN EN ISO/IEC 17025:2018 for the measurands temperature and pressure. With our calibration services, we support companies, organizations and laboratories in meeting the highest quality standards and ensuring precise measurement results.
Our services are tailored to your individual requirements. In doing so, we work precisely and efficiently to ensure the shortest possible lead times. We are in close communication with you to ensure that their specific needs are met.
In addition to our calibration services, we offer adjustments and minor repairs as needed. We are also happy to support you with test equipment management and offer you an (express) pick-up and delivery service in the Rhine-Main area.
The German Accreditation Body GmbH (DAkkS) confirms our competence according to DIN EN ISO/IEC 17025:2018 for the following areas:
Thermodynamic measurand
Temperature
- Resistance thermometer, also direct reading
- Direct reading thermometers with thermocouple sensor
- Block calibrators
- Precision baths
- Simulators for resistance thermometers
Mechanical measurand
Pressure
- Absolute pressure
- Positive overpressure
- Negative overpressure
Factory calibration
Guarantee for precise measurement results
At iocto, we perform factory calibrations – also called ISO calibrations – in accordance with the requirements of DIN EN ISO/IEC 17025. In this way, we help you to meet quality standards and ensure reliable measurement results. All standards and measuring equipment used are traceable to SI units and the measurement results determined contain information on the measurement uncertainty.
Our services are tailored to your individual requirements. In doing so, we work precisely and efficiently to ensure the shortest possible lead times. We are in close communication with you to ensure that their specific needs are met. In addition to our calibration services, we offer adjustments and minor repairs as needed.
We are also happy to support you with test equipment management and offer you an (express) pick-up and delivery service in the Rhine-Main area. The acceptance of factory calibrations is the responsibility of the client or the required standard.
We offer factory calibrations for the following areas:
Thermodynamic measurand
Temperature
- Resistance thermometer, also direct reading
- Direct reading thermometers with thermocouple sensor
- Block calibrators
- Precision baths
- Simulators and indicators
- Pyrometer
Humidity
- Hygrometer
- Trace moisture sensors
- Water in oil sensors
Flow measurand
- Gas flow rate
Acoustic measurand
- Sound pressure level sound level meter
Mechanical measurand
Pressure
- Positive and negative overpressure
- Absolute pressure
Mass
- Scales
- Weight
Electrical measurand
- DC voltage
- AC voltage
- Direct current strength
- AC power
- DC resistance
- Frequency/speed
- DC power
- Capacity
05
Service
Benefit from our 360-degree service
From the first consultation to application training, we are there for you. Always with an open ear for your requirements, the necessary know-how and an infrastructure that leaves nothing to be desired. This is how we implement holistic solutions.
iocto Services for you:
- Maintenance, repair and calibration, in-house and on-site
- Proactive service (e.g. automatic calibration reminders)
- Optimal availability of spare parts
- Gauge management for customers
- Consistent data availability for service reports and calibration records
- Application consulting and optimization
- Training